Full Automatic Powder Coating Machines

1.Basic Information:
Automatic Integrated Powder Coating Production Line is composed of Mixer, Twin Screw Extruder, Cooling-Crusher, ACM Micro-Grinding System, and Automatic Weighting & Packing Equipment. These machines are integrated together and raw materials are processed in an enclosed space with no dust leakage. Capacity from 80kg/h to 2000kg/h is available.
 
Features:
  1.Compact system occupying less workshop area.
  2.Fewer operators, lower production cost, high production efficiency.
  3.Low-noise, energy-saving and environmental friendly.
  4.Whole system enclosed with no dust leakage.
  5.PLC and HMI are used for control with friendly interface, easy to operate.
  6.All processing parameters are recipe-mode managed (data storage, recall and modify), and monitored by  the production controller in office terminal or mobile terminal.
  6.Comprehensive safety protection system.
  7.Easy clean and maintenance
  8.High reliability

2.Brief Introduction of Our Company:
MAPLE MACHINE (MPM tek) was established in 2006. Since 2009, MPM tek commences to R&D and manufacture the POWDER COATING PROCESSING EQUIPMENT (machines and production lines) professionally.

MPM tek owns a high-level engineering team who masters advanced technology and design theory of PRE-MIXER, EXTRUDER, ACM GRINDING SYSTEM, POST-MIXER, and POWDER COATING PROCESSING LINE.

The Product of MPM tek wins the praises from not only powder coating manufacturers but also processing equipment manufacturers for the reasons of QUALITY, RELIABILITY and PERFORMANCE PRICE RATE.
 
The Design and Construction of Product of MPM tek, such as MIXER, EXTRUDER, COOLING BAND and ACM MICRO-GRINDING SYSTEM, are in conformity with European Directives (LOW VOLTAGE 2006/95/EC and MACHINES 2006/42/EC), and have been obtained CE MARK.
 
MPM tek provides the PRESSURE SHOCK RESISTANT TO 11 bar (PSR11) ACM MICRO-GRINDING SYSTEM designed and manufactured according to the STANDARDS ON PRESSURE SHOCK RESISTANT VESSELS AND APPARATUES ANDPRESSURE VENTING OF DUST EXPLOSIONof both GB and EN.
 
Safety, Automation, Cost Saving , Environment Protection and perfect After-Sales Service are our tenets for the R&D, manufacturing and sales of powder coating processing equipment, also the promise to our customers.


3.Brief Introduction of our Powder Machines:
1)Container Mixer of SERIES CMR:
Container Mixer of series CMR is an off-line mixing machine with movable containers, using for mixing raw materials. The container loaded with raw materials is pushed to the original-work position, to be lifted, connected and locked to the mixing-head automatically. The raw material is to be mixed homogenously by stir and high-speed crusher while the mixing-head tilts 180 degree to the working position. The container will be back to original position and separate from mixing-head when the mixing process finished. The container mixer is automatically controlled by PLC&HMI. The container mixer of series CMR is flexible equipment for production with high utilization. Mixing efficiently and homogeneously, easy to clean.

 Features:
Flexible off-line equipment for production with high utilization.
Mixing efficiently and homogeneously.
Multi-containers used to operation, easy to clear and color change.
Double-seals for shaft, no powder leakage, no solidified particle.
Cooling water jacket equipped for mixing head (option).
Automatic dust vacuum.
PLC&HMI for automatic control.
Comprehensive safety protection system.
Easy to maintenance
High reliability

Technimcal Parameters:
2)Twin Screw Extruder Of Series TSE
Twin Screw Extruder of Series TSE is designed with two co-rotating screw-shafts. Raw materials are perfectly to be dispersed and distributed by precise kneading-elements with high speed in the barrel. Twin Screw Extruder is a very important equipment for powder coatings processing.
Features
Screw segments and kneading blocks are designed and manufactured to be uniform meshing clearance (radically, axially and normally) between both two screw-shafts and screw-shafts to barrel during operation by 3D-CAD&CAM. Distribution-Mixing and Dispersion-Mixing perfect and homogeneous. Self-wiping and no solidified particle
Screw segments and kneading blocks on screw-shafts could be configured optimally according to technology requirements of powder coating processing.
Screw segments, kneading blocks, liners and shafts are made of high-quality alloy steel with heat-treatment and precisely machined. Excellent performance, and long lifetime.
The barrel is designed with efficient heating/cooling system. Temperatures of multiple zones are precisely controlled within ±2ºC.
Gear box is designed with high-torque, low-noise, with torque limiter (opinion). Centralized lubricating and oil temperature control/alarm system.
Feeding system is designed with metering screw and anti-lag device. Homogeneous and accurate feeding. Metal separator is optional.
PLC and HMI are used for control with friendly interface, easy to operate.
All processing parameters are recipe-mode managed (data storage, recall and modify), and monitored by the production controller in office terminal or mobile terminal.
Comprehensive safety protection system.
asy clean and maintenance
High reliability

3)Compact Cooling Crusher of Series CCD
CCD is composed of cooling roller, cooling drum, artificial rubber conveyor and crusher. Thermo-melting material from extruder is rolled to be sheet for 1-2mm by cooling roller and cooling drum, being cooled down by cooling drum to ambient temperature during conveying, then being crushed into chips and discharged.

Features:
Compact construction can save 65% working area than other series cooling crusher
Conveyor is made of anti-static, heatproof and flame-resistant artificial rubber.
Cooling drum is designed of big size for high cooling efficiency and low operation cost.
Chip thickness is adjustable and size is uniform.
No contamination on chips.
Comprehensive safety protection system.
Easy clean and maintenance.
High reliability.
High performance price rate.

4)Micro-Grinding System of ACM
The Micro-Grinding System of Series ACM is composed of high speed air classifying mill, cyclone, rotating sieve (centrifugal sifter), super-fine powder collector and fan. ACM is designed with following functions: The raw material is ground to be fine powder by high-speed impacting, particle size classifying in mill, cyclone separating and super-fine powder collecting. A perfect particle size distribution of powder coating can be obtained by regulating the running parameters of ACM system. ACM micro grinding system could be also used to grind pigment, calcium powder, carbonate powder, medicines and foods.
 
Features:
1.Particle size distribution is concentrated, stable and adjustable.
2.High recovery rate (≥98%)
3.Less rising-up of temperature in mill, low temperature of powder.
4.Additive feeders equipped front or/and post mill.
5.Low noise, easy to clean.
6.PLC and HMI are used for control with friendly interface, easy to operate.
7.All processing parameters are recipe-mode managed (data storage, recall and modify), and monitored by the production controller in office terminal or mobile terminal.
8.Comprehensive safety protection system.
9.Easy clean and maintenance.
10.High reliability.